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For food and beverage, cosmetics, pharma and supplements, household products, automotive care and industrial products. Start with a standalone machine or configure a line around material, package and target output.

Cosmetics & personal care plant · Process water & utilities · Batching, mixing & emulsification · Water-based, oil & viscous liquid filling · Powder feeding, dosing & filling · Granule weighing & solid counting · Sealing, capping, labeling & case packing

Images are AI-generated illustrations. Configurations are illustrative; dimensions, capacity and compliance requirements are confirmed per project.

Cosmetics & Personal Care | Complete Plant Solutions

Configure a plant for creams, lotions, serums and wash products, from receiving to dispatch, based on formulation, packaging and target output.

Ten-station cosmetics plant workflow with separate automatic labeling, inline inkjet coding and vision code verification.
Follow stations 01–10. Continue from 05 to 06 directly below it. Click to enlarge.

Explore equipment by station

Select a station to jump to it, then expand it for equipment and sizing details.

01 Receiving & weighing → 02 Purified water → 03 Emulsification & mixing → 04 Transfer & quality checks

05 Filling & closing → 06 Automatic labeling → 07 Inline inkjet coding → 08 Vision code verification

09 Cartoning & case packing → 10 Palletizing & dispatch

01 Receiving & weighing

Drum and pallet handling, floor scales and bench scales. Define lot staging, maximum batch weight, minimum weighment and dust control.

02 Purified water

Pretreatment, reverse osmosis skid, purified water tank and distribution loop. Size from feed-water analysis, target quality, peak demand and points of use.

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03 Emulsification & mixing

Select a vacuum emulsifier with homogenizer for creams and lotions, or a liquid mixing tank for shampoo and body wash. Confirm viscosity, working volume, temperature control, deaeration and discharge.

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04 Transfer & quality checks

Sanitary pumps, buffer tanks, sample points and changeover cleaning connections. Select pumps, pipe size and insulation around viscosity, transfer distance and hold time. Define release checks such as pH and viscosity.

05 Filling & closing

Bottle and jar lines use infeed, dosing and pump or cap application. Tube lines feed, orient, fill and seal. Sachet lines feed or form, fill and heat-seal. Confirm fill volume, pack dimensions, closure and speed from samples.

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06 Automatic labeling

A roll-fed labeler uses a dispensing head and conveyor positioning. Choose wrap labeling for round bottles or single- or double-sided labeling for flat packs. Provide samples, label dimensions and roll specifications.

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07 Inline inkjet coding

A dedicated coder uses a controller, printhead and trigger sensor, with an encoder where required. Select CIJ or TIJ around substrate, print area, speed and rub resistance. Trial batch and date codes on actual packaging.

08 Vision code verification

An industrial camera, lighting, controller and reject mechanism inspect code presence, legibility and content. Validate reject behavior with low-contrast, missing and incorrect codes.

09 Cartoning & case packing

Configure cartoning, leaflet feeding, case erecting, packing and sealing as needed. Use samples to confirm carton size, product orientation, case count and changeover.

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10 Palletizing & dispatch

Configure palletizing, pallet conveying and stretch wrapping around output. Confirm case weight, pallet dimensions, stacking pattern, maximum height and lot identification.

Plant integration and handover

Define equipment layout, personnel and material flows, utilities, conveyor buffers, interlocks and batch records. Agree on line testing, installation, commissioning, acceptance and training.

Share your formulation, packaging and output target for a plant proposal ↗

Process water & utilities

Process water & utilities

Applications
Beverage ingredient water, cosmetic process water, wash water and windshield washer fluid preparation. Define the treatment train around feed-water quality, peak demand and target water quality.

Equipment scale
Compact filtration skid; standalone reverse-osmosis unit; central storage, distribution and recirculation.

Illustrative configuration
Washer-fluid example: water treatment → blend tank → buffer tank → large-bottle filling.

Discuss your project ↗

Process water & utilities · Compact standalone

Compact standalone

Compact filtration and RO skid for one blending station.

Process water & utilities · Mid-size automatic

Mid-size automatic

Automatic RO unit with buffer storage and water-quality monitoring as specified.

Process water & utilities · Large integrated line

Large integrated line

Central treatment, storage and recirculating distribution for multiple production cells.

Batching, mixing & emulsification

Batching, mixing & emulsification

Applications
Creams, lotions, gels, mayonnaise and sauces. Lubricants and automotive fluids may use separate blending systems suited to their formulations.

Equipment scale
Small jacketed batch tank; standalone homogenizing emulsifier; integrated feeding, buffering and transfer.

Illustrative configuration
Skincare cream example: phase preparation → vacuum emulsification → cooling and deaeration → cream filling.

Cream and paste equipment ↗ · Discuss your project ↗

Batching, mixing & emulsification · Compact standalone

Compact standalone

Small batch tank for trials and frequent formula changes.

Batching, mixing & emulsification · Mid-size automatic

Mid-size automatic

Automatic dosing, agitation and transfer for repeat batches.

Batching, mixing & emulsification · Large integrated line

Large integrated line

Multiple batching tanks, buffers and transfer; add homogenizing emulsification for creams where required.

Water-based, oil & viscous liquid filling

Water-based, oil & viscous liquid filling

Applications
Beverages, edible oils, motor oil, gear oil, coolants, washer fluids, car shampoos and cleaners. Select by viscosity, foaming, container format and material compatibility.

Equipment scale
Single-head bench unit; dual- or multi-head automatic machine; conveyor line with infeed, filling, capping and checkweighing.

Illustrative configuration
Motor-oil example: dedicated storage → metered filling → capping → lot coding → case packing.

Liquid filling equipment ↗ · Discuss your project ↗

Water-based, oil & viscous liquid filling · Compact standalone

Compact standalone

Compact metering station with manual jug loading for short runs.

Water-based, oil & viscous liquid filling · Mid-size automatic

Mid-size automatic

Automatic multi-head filling with conveyor positioning and jug changeover.

Water-based, oil & viscous liquid filling · Large integrated line

Large integrated line

Automatic jug infeed and multi-head metering linked to capping, inspection and packing.

Powder feeding, dosing & filling

Powder feeding, dosing & filling

Applications
Protein powder, milk powder, seasonings, nutritional premixes and industrial powders. Match feeding and dosing to flow, dust, fill weight and packaging.

Equipment scale
Semi-automatic single station; automatic auger filler with elevator feed; line with checkweighing, sealing and labeling.

Illustrative configuration
Nutrition powder example: elevated feed → auger dosing → checkweighing → sealing → labeling.

Powder filling equipment ↗ · Discuss your project ↗

Powder feeding, dosing & filling · Compact standalone

Compact standalone

Single auger dosing station with manual container placement.

Powder feeding, dosing & filling · Mid-size automatic

Mid-size automatic

Automatic container infeed, positioning and auger dosing.

Powder feeding, dosing & filling · Large integrated line

Large integrated line

Elevated feeding and multiple filling stations linked to checkweighing and sealing.

Granule weighing & solid counting

Granule weighing & solid counting

Applications
Nuts, candy, grains and granules can be weighed; tablets, capsules and softgels can be counted. Pharmaceutical projects require separate process and compliance review.

Equipment scale
Benchtop counting or weighing; automatic multi-channel counting; connected infeed, sealing and inspection.

Illustrative configuration
Capsule example: bottle infeed → counting → bottling → sealing → capping and labeling.

Granule and solid equipment ↗ · Discuss your project ↗

Granule weighing & solid counting · Compact standalone

Compact standalone

Compact counting station for short bottling runs.

Granule weighing & solid counting · Mid-size automatic

Mid-size automatic

Automatic multi-channel counting with bottle positioning.

Granule weighing & solid counting · Large integrated line

Large integrated line

Parallel counting and bottling linked to sealing, capping and inspection.

Sealing, capping, labeling & case packing

Sealing, capping, labeling & case packing

Applications
Configure downstream equipment for food jars, personal-care bottles, supplement bottles and automotive jugs around closure, label position, traceability and shipper requirements.

Equipment scale
Standalone capper or labeler; automated sealing, capping and labeling cell; line with cartoning or case packing and inspection.

Illustrative configuration
Sauce jar example: filling → capping → leak or weight check → labeling and coding → case packing.

Capping equipment ↗ · Labeling equipment ↗ · Discuss your project ↗

Sealing, capping, labeling & case packing · Compact standalone

Compact standalone

Standalone capping or labeling station with manual transfer.

Sealing, capping, labeling & case packing · Mid-size automatic

Mid-size automatic

Automatic capping and labeling cell configured for jug and closure geometry.

Sealing, capping, labeling & case packing · Large integrated line

Large integrated line

Integrated capping, labeling, coding, case packing and sealing.

Automotive fluids | Illustrative production layouts

Motor oil | Storage to case packing

Motor oil | Storage to case packing

Dedicated storage and transfer → metered filling → capping → weight or leak checks → labeling and coding → case packing. Size around viscosity at filling temperature, drip control and jug changeover.

Coolant | Blending to filling

Coolant | Blending to filling

Prepare water and ingredients as specified → meter ingredients → blend → verify concentration or density → buffer and transfer → fill and cap. Select wetted materials, seals and cleaning procedures for the actual formula.

Washer fluid | Process water to finished jugs

Washer fluid | Process water to finished jugs

Treat process water as specified → blend → buffer and feed → fill large jugs → cap and label → case pack. Evaluate ventilation, electrical design and fire protection for alcohol-containing formulations.

Images are AI-generated illustrations. These layouts are illustrative. Confirm equipment dimensions, throughput and configuration for the site and product.